Abstract: The applied research is the design and development of an automated folding and sewing machine for pleated pants. It represents a significant advancement in addressing the challenges associated with manual sewing processes. Traditional methods for creating pleats are labour-intensive, prone to inconsistencies, and require high levels of skill, making automation a critical need in the apparel industry. This research explores the technical feasibility and operational benefits of integrating advanced technologies into garment production, focusing on the creation of an automated machine capable of precise folding and sewing operations and eliminating the marking operation.
The proposed machine incorporates key features such as a precision folding mechanism integrated into the automated sewing unit with real-time monitoring capabilities. The results demonstrate remarkable improvements: the standard labour time has been reduced by 93%, dropping from 117 seconds per piece to just 8 seconds with the automated system. Similarly, machinery time improved by 73%, and the total output rate increased by 72%. These enhancements translate into a cycle time reduction from 117 seconds per piece to an impressive 33 seconds, enabling manufacturers to meet customer demand more swiftly. By eliminating manual marking processes, the machine not only reduces labour costs but also minimizes waste through consistent pleat formation. This automation aligns with industry trends toward sustainability and efficiency, potentially reducing environmental impact by decreasing material waste and energy consumption.
Moreover, the system's scalability allows operators to manage multiple machines, further boosting productivity. This adaptability makes it a versatile solution for various manufacturers, accommodating different production needs effectively. The research underscores the transformative potential of automated seam folding and sewing machines in the apparel industry, providing valuable insights for manufacturers seeking to adopt cutting-edge technologies. By streamlining operations and improving consistency, this system positions manufacturers at the forefront of innovation, enabling them to meet evolving consumer demands and remain competitive in a rapidly changing market. The concrete data on efficiency improvements underscores the machine's value, offering clear benefits for manufacturers seeking to adopt cutting-edge technologies and enhance their competitive edge.
Keywords: Automation, Seam Sewing, Folding and Sewing, Apparel Industry, Manufacturing.
Title: Automated Seam Folding and Sewing Machine on Pleated Pants for Apparel Manufacturing
Author: Ray Wai Man Kong
International Journal of Mechanical and Industrial Technology
ISSN 2348-7593 (Online)
Vol. 13, Issue 1, April 2025 - September 2025
Page No: 58-70
Research Publish Journals
Website: www.researchpublish.com
Published Date: 30-July-2025
